ACR,
Yes, with a large file and buffering of the log output, BackupPC_dump might not see any output for a while.
I just pushed a change so that --timeout=$Conf{ClientTimeout} is passed to rsync_bpc, instead of alarms based on rsync_bpc output.
Although not related to this issue, I also added --delete-excluded and --one-file-system to $Conf{RsyncArgs}.
Craig