I haven't read this whole thread but I recognize the error as something I
came across a few months ago.  What I found is that NSR was writing in (or
not writing in) 64KB blocks instead of 32KB blocks.  Once I changed the
setting to 32KB chunks the problem went way.  Check the NetWorker admin
guide for changing the size.  I know in Windows NSR it was a environment
variable setting that I changed.

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