I was getting the exact same sense data errors
from my 3583.  I ended up doing two things.  There
was a piece of clear plastic tape on the fudical
label of the I/O station that I removed.  This
seemed to clear up errors on the display of the
3583.  Next, I had the picker assembly replaced.
Things have been running flawlessly ever since.

--David Nash
  Systems Administrator
  Systems Administrator
  The GSI Group